Additive Manufacturing

Whether you need functional prototypes or end-use parts, we can provide them on demand within days, not weeks. We print everything from a single proof of concept to thousands of production-grade parts with precision and repeatability.

3D PRINTING

Also know as additive manufacturing, is the process of building an object one layer at a time. There are 7 categories of AM, each have their own advantage and disadvantage. FDM or FFF, also known as material extrusion, is the most widely used category and leverages thermoplastics and composites to build strong, durable, and dimensionally stable parts with accuracy and repeatability.

Our team is exceptional at using industrial-grade high speed extrusion platforms and 3D printing composites and ultraperformance polymers for a variety of industries and applications.

AM technology removes many traditional manufacturing limitations, allowing for continuous improvements and design modifications, giving you the flexibility to expand product lines to serve markets with customized solutions.

VISUAL AIDES

3D printing is great for building physical representations that can be used during presentations, as training tools, and teaching aids. These may not be fully functioning parts but can be much cheaper to produce and ideal for educators.

PROTOTYPING

Rapid prototyping is the fast fabrication of a physical part, model, or assembly to help test and evaluate fit, form and function. This is ideal for anyone wanting to reduce the cost and time required to develop a product and quickly move through the iterative design process.

Additive manufacturing was invented and used mostly for this application until recent machine and material advancements. Using AM as secondary process can also save time and money to produce prototypes from rapid tools that are 3D printed.

END-USE PARTS

An end-use part is a manufactured good that is either ready for market, part of an assembly of products or ready to be used in internal operations of a company. Fused filament fabrication (FFF) in early phases of product release can be used to make parts for pilot production runs.

Once the product as been validated and all component designs are frozen, AM can be used as a bridge to mass production: end-use parts or tooling is 3D printed while waiting for other equipment or processes.

Manufacturers and industry partners like ourselves are assisting with the development of standards, best practices, inspection methods, material qualification guidelines, advanced software solutions, and more to provide better quality end-use parts that are repeatable and cost effective.

MATERIAL DIVERSITY

Choose from over 60 different thermoplastics and elastomers.

Our machines are open materials platforms so if the filament you desire is 1.75mm in diameter, we can print it at scale and with speed, strength, and agility. Not sure where to begin? Here is a list of materials we commonly use and a link to a selection guide.

Essentium 9085
(ULTEM - polyetherimide blend)
  • Excellent temperature resistance
  • Excellent toughness
  • Great strength and stiffness
  • Inherently flame retardant
  • Environmental stress cracking resistance
ABS MG94
(Acrylonitrile butadiene styrene)
  • General purpose material
  • Best-in-class printability
  • Good ductility
  • Good electrical properties
HTN
(High-temperature nylon)
  • Better heat deflection temperature and printability than ABS and standard nylons
  • High toughness and high strength
  • Improved chemical and solvent resistance
  • Wear resistance
HTN-CF25
(High-temp nylon with 25% carbon fiber reinforced core)
  • High strength
  • Solvent resistance
  • Good temperature resistance
  • Easy to print
HTN-Z
(ESD safe version of HTN)
  • ESD safe
  • Solvent resistance
  • Good temperature resistance
  • Higher strength than PCTG, ABS, and Nylons
PA
(Nylon)
  • Strong, tough, abrasion, and cut resistant
  • Nearly indestructible
  • Resistant to fuels, solvents, and hydrocarbons
  • Some inherent flex
  • Strong price/performance ratio
  • Made in the U.S.A.
PA-CF
(Carbon fiber-infused polyamide)
  • Exceptional strength
  • Perfect for industrial-grade parts
  • High impact resistance
  • Can withstand temperatures upward of 150 degrees Celsius; HDT of 178 degrees Celsius
  • Made in the U.S.A.
PCTG
(Copolyester like PETG)
  • Perfect starting point for fixtures
  • Low Cost
  • Excellent surface finish
  • Strong enough for lightly loaded fixtures
  • Higher impact strength than PETG
  • Made in the U.S.A.
PCTG-Z
(ESD safe version of PCTG)
  • Perfect starting point for electronic jigs and fixtures
  • Low Cost
  • Excellent surface finish
  • Strong enough for lightly loaded fixtures
  • Non-marring
  • Made in the U.S.A.
PEEK
(Polyether ether ketone)
  • Best-in-class PEEK printability
  • Excellent thermal resistance
  • Excellent chemical resistance
  • Inherent flame resistance
PEKK
(Polyether ketone ketone)
  • High glass transition temperature
  • Chemical and solvent resistance
  • Inherently Flame retardant
  • High dimensional stability
PET-CF
(15% carbon fiber reinforced polyethylene terephthalate)
  • Excellent price-to-performance ratio
  • Good stiffness and strength
  • Very low warping
  • Very low moisture absorption
  • Good Temperature, chemical, and wear resistance
PLA XTR
(Polylactic acid)
  • Engineering-grade performance with the convenience of PLA
  • Low melting point
  • Many Colors
  • Decreased brittleness
  • Superior tensile strength
  • Improved elastic modulus
  • Better impact resistance
  • Vastly increased thermal stability (2X vs regular PLA)
  • Made in the U.S.A.
PP-CF
(20% carbon fiber reinforced polypropylene filament)
  • Low surface energy
  • Excellent intrinsic mold release
  • Excellent chemical resistance
  • Low density
  • Lower abrasion than glass filled PP
PPS-CF
(15% carbon fiber reinforced polyphenylene sulfide)
  • High temperature resistance
  • Excellent chemical and solvent resistance
  • Low cost compared to PEEK
  • Inherently flame retardant
Support B20
(High temperature break away support material)
  • Easy removal at room temperature (no heat required)
  • Good visual contrast
TPU 74D
(Highest durometer filament)
  • Semi-rigid
  • Best-in-class tear resistance
  • Good tensile strength
  • Good abrasion and wear resistance
  • High impact
  • Low temperature flexibility
  • Excellent chemical, solvent, oil, and ozone resistance
TPU 80A
(Thermoplastic polyurethane elastomer)
  • Extremely flexible yet still tough, abrasion-resistant
  • Good chemical resistance
  • Made in the U.S.A.
TPU 95A
(Thermoplastic polyurethane elastomer)
  • Flexible
  • Exceptional elongation at break
  • Excellent abrasion, tear, and wear resistance
  • High impact
  • Excellent vibration damping
  • Low temperature flexibility
  • Excellent chemical, solvent, oil, and ozone resistance